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Step 1
Fill kettle with 9.5 gallons of water
Step 2
Heat water to 147 degrees F.
Step 3
Gently pour grains into kettle while stirring
Step 4
Wait 10 minutes and take a pH reading
Step 5
Adjust pH so it is somewhere between 5.2 and 5.8
Step 6
Allow to sit for 60 minutes while stirring intermittently
Step 7
Complete a starch conversion iodine test
Step 8
Complete a "mashout" at 170 F for 20 minutes
Step 9
Add yeast nutrient
Step 10
Chill wort to 70F
Step 11
Measure specific gravity
Step 12
Transfer to fermenter
Step 13
Repeat the entire process 2 more times until 15-20 gallons of wash has been brewed
Step 14
Aerate all fermenters
Step 15
Add distillers yeast
Step 16
Ferment for 1.5 weeks at room temperature
Step 17
Check final gravity
Step 18
Prepare a pot still for distillation
Step 19
Charge the still (add the wash to the still)
Step 20
Ensure that the liquid completely covers the heating element at all times
Step 21
Secure chilled water supply and drain hoses to condenser before heating still
Step 22
Add an anti-foaming agent to the pot
Step 23
Properly ventilate the distillation area at all times
Step 24
Ensure there is no vapor leaking from the still for every run
Step 25
Ensure that the still is not completely sealed for every use
Step 26
Heat the wash and begin a stripping run
Step 27
Always ensure that distillate is cool to the touch coming out of the still
Step 28
Collect all distillate until the distillate being produced is 5-10% ABV or less
Step 29
Complete 2 more stripping runs with the fresh, undistilled wash
Step 30
Empty and rinse still
Step 31
Add liquid from all three stripping runs to the still
Step 32
Apply heat and begin a spirit run
Step 33
Discard at least the first 50 milliliters, as this could contain methanol
Step 34
Collect spirits in 450 milliliter container, this is the heads cut
Step 35
Begin collecting in smaller containers
Step 36
When harshness subsides, begin collecting the hearts cut
Step 37
Once the distillate tastes thin and watery, separate into the tails cut
Step 38
Add water to hearts until proof is 125 or less
Step 39
Transfer hearts to a new, white oak barrel
Step 40
Age until rich and complex, yet smooth
Step 41
Proof down to somewhere between 80 and 100 proof
Step 42
Bottle