Step 1

Preheat your smoker to 250ºF with the lid closed.

Step 2

Add the bacon to a large smoker-safe skillet at room temperature before placing the skillet over a medium heat. This allows the bacon fat to render evenly.

Step 3

Once the bacon is just shy of crispy, about 4-5 minutes, add the onion and pepper. Cook for 4-6 minutes until the veggies soften and begin to pick up a little color.

Step 4

Add the brown sugar and chili powder. Cook for 30-60 seconds, stirring everything together, until the brown sugar has softened and the chili powder is fragrant.

Step 5

Remove the pan from the heat and add the baked beans, BBQ sauce, mustard, and Worcestershire sauce to the skillet. Stir everything together, adding the bay leaves last.

Step 6

Smoke for 2-3 hours, stirring every 60-90 minutes, until the beans are thick and saucy and have developed a smoky flavor to your liking. Remove the bay leaves and serve warm.