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Step 1
Add the popped popcorn to a large paper grocery sack that hasn't been used (make sure it's clean).
Step 2
Grease a baking sheet with plenty of nonstick spray.
Step 3
In a 3 quart saucepan, combine brown sugar, butter, salt, and corn syrup. Bring to a boil over high heat, stirring frequently.
Step 4
When the mixture is at a rolling boil, set a timer for 1 minute.
Step 5
Remove from heat. Stir in 1/2 teaspoon baking soda. It's going to bubble and foam up, be ready!
Step 6
Add the vanilla and stir.
Step 7
Immediately pour the caramel over the popcorn in the bag. It's nice if you have someone around to help you hold the bag open, but I managed it on my own. Stir the caramel in with the popcorn a little bit.
Step 8
Fold the bag down several times. Place the bag in the microwave and microwave for 1 minute on high heat.
Step 9
Take it out and shake the heck out of it! Keep the top folded obviously.
Step 10
Put it back in (top folded) and microwave for 1 more minute.
Step 11
Shake it like a polaroid.
Step 12
Pour the popcorn out onto the prepared baking sheet, breaking up any chunks.
Step 13
Let cool for a couple minutes, then stuff your face!