Step 1

Coat a large roasting or baking pan with nonstick cooking spray. Add popcorn or use an air popper and pop popcorn directly into the pan.

Step 2

In a 2-quart saucepan, combine sugar, corn syrup, butter, and salt. Bring to a boil over medium heat, stirring constantly. Once at a boil, continue to cook and stir for 2 minutes; mixture will be foamy.

Step 3

Remove from heat and carefully stir in vanilla and baking soda.

Step 4

Pour syrup over popcorn and stir to coat well. Let cool slightly, then mix in half of the candy corn. If using, pour sprinkles into a shallow bowl.

Step 5

Once mixture is cooled enough to handle, coat your hands with nonstick spray. Quickly shape popcorn into 3-inch balls, pressing extra candy corn onto the outside. Roll balls in sprinkles and press to adhere.

Step 6

Place finished popcorn balls on a lined baking sheet and let cool completely. Wrap individually in plastic wrap.