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Step 1
Preheat oven to 250 degrees and line a large rimmed baking sheet with tin foil (or use two medium sized trays). Dump Puff Corn onto the baking tray into a single, even layer and set aside.
Step 2
In a large saucepot, melt the butter and the sugar, stirring well to combine. Add the corn syrup and the vanilla extract, stirring to combine. Bring mixture up to a bubble and remove from heat. Stir in baking soda (mixture will bubble and foam, this is ok!).
Step 3
Pour caramel sauce over puff corn and mix well to ensure every piece is coated with caramel. Again, make sure the puff corn is in an even layer.
Step 4
Baking in preheated oven for 45 minutes, stirring every 15 minutes.
Step 5
Remove from oven and spread caramel corn out onto a large piece of parchment paper to cool. When cool, break up any large pieces before storing in an airtight container for up to one week.